(i) SUGGEST a few financial and non-financial considerations arising due to frequent breakdown of trucks. (ii) IDENTIFY the error in R. Venkatesh's…
CA Final · Integrated Business Solutions (Multidisciplinary Case Study) · RTP · November 2024
(i) SUGGEST a few financial and non-financial considerations arising due to frequent breakdown of trucks. (ii) IDENTIFY the error in R. Venkatesh's current management of operations by implementing TQM. (iii) ADVISE on the lean management philosophy that R. Venkatesh can implement to address the issue of unexpected breakdown of trucks. (iv) DISCUSS how the recommended lean management philosophy aligns with and supports the objectives of TQM.
Suggested Answer and Working Notes:
(i) Regularly flouting rules regarding maximum truck load size and weight can lead to significant reputational damage if these breaches are detected. There is also a risk of substantial financial loss if, for example, a valuable load is damaged, and it is found that weight limits were exceeded. The company's insurers would almost certainly refuse to accept liability, leaving FrontRunner to cover the compensation costs. Additionally, FrontRunner's ongoing operations could be impacted by increased scrutiny from authorities, with frequent police stops causing delays to convoys. This heightened attention could also result in increased fines and legal fees, further straining the company's finances. Furthermore, the negative publicity could erode customer trust, leading to a potential decline in business and loss of key contracts. (ii) It appears that TQM at FrontRunner has high-quality delivery standards, focusing on the end product being supplied to the customer. The Chairman's message indicates that business operations are being conducted smoothly and to the satisfaction of customers. Business volumes have also increased over the years. However, the system implemented by R. Venkatesh overlooks the maintenance aspect of trucks, leading to breakdowns and unplanned repairs that must be carried out. (iii) Total Productive Maintenance (TPM) is a lean management philosophy that helps maintain and improve the integrity of production and quality systems. TPM keeps all equipment in top working condition to avoid breakdowns and delays in operations. The TPM focuses on eight pillars, with the 5S as the foundation. Autonomous Maintenance is one of these eight pillars. The objective of this pillar is to operate equipment (trucks, in this case) without breakdowns and to eliminate defects at the source through active employee participation. For example, at FrontRunner, the driver might carry out maintenance activities like lubricating, tightening bolts, and changing tires. The maintenance team would be involved only for more sophisticated and highly technical maintenance. This approach ensures that trucks are in good working order most of the time. Truck drivers are trained to handle minor repairs and maintenance, freeing up Mr. Soni's time to attend to more complicated tasks that require his expertise. (iv) Total Quality Management (TQM) and Total Productive Maintenance (TPM) are often used interchangeably. However, TQM and TPM are considered two different approaches. TQM aims to increase the quality of goods, services, and customer satisfaction by raising awareness of quality concerns across the organization. In other words, TQM focuses on the quality of the product, while TPM focuses on the equipment used to produce the products. By preventing equipment breakdowns, improving the quality of the equipment, and standardizing the equipment, the quality of the products increases. TQM and TPM can both result in an increase in quality; however, their approaches are different. TPM can be seen as a way to help achieve the goals of TQM.
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