A Ltd. manufactures a product X which requires two raw materials A and B in a ratio of 1:4. The sales department has estimated a demand of 5,00,000…

CA Intermediate · Cost and Management Accounting · MTP · September 2025
A Ltd. manufactures a product X which requires two raw materials A and B in a ratio of 1:4. The sales department has estimated a demand of 5,00,000 units for the product for the year. To produce one unit of finished product, 4 units of material A is required. Stock position at the beginning of the year is as below: Product- X 12,000 units Material A 24,000 units Material B 52,000 units To place an order the company has to spend - 15,000. The company is financing its working capital using a bank cash credit @13% p.a. Product X is sold at 1,040 per unit. Material A and B are purchased at 150 and 200respectively. Required: COMPUTE economic order quantity (EOQ): (i) If purchase order for the both materials is placed separately. (ii) If purchase order for the both materials is not placed separately.

Suggested Answer and Working Notes:

Workings: Annual production of Product X = Annual demand – Opening stock = 5,00,000 - 12,000 = 4,88,000 units Annual requirement for raw materials = Annual production × Material per unit - Opening stock of material Material A = 4,88,000 × 4 units – 24,000 units = 19,28,000 units Material B = 4,88,000 × 16 units – 52,000 units = 77,56,000 units (i) Computation of EOQ when purchase order for the both materials is placed separately EOQ = √(2 × Annual Requirement for material × Ordering cost / Carrying cost per unit per annum) Material A = √(2 × 19,28,000 units × 15,000 / 13% of 150) = √(38,56,000 × ₹ 15,000 /19.5) = 54,462 units Material B = √(2 × 77,56,000 units × 15,000 / 13% of 200) = √(1,55,12,000 × ₹ 15,000 /26) = 94,600 units (ii) Computation of EOQ when purchase order for the both materials is not placed separately Material A & B = √(2 × (19,28,000 + 77,56,000) units × ₹ 15,000 / 13% of 190) = √(2 × 96,84,000 units × ₹ 15,000 /24.7) = √(1,93,68,000 × ₹ 15,000 /24.7) = 1,08,452 units Material A = (1,08,452 × 19,28,000) / 96,84,000 = 21,592 units Material B = (1,08,452 × 77,56,000) / 96,84,000 = 86,860 units

Topics: Material Cost

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